FUJI Super F-Ⅱ: The Ultimate Solution for Heavy-Duty Metal Grinding
Engineered for excellence and built to last, the FUJI Super F-Ⅱ grinding wheel is the ultimate solution for heavy-duty metal grinding, surface preparation, and weld slag removal. It excels in the most rigorous environments, such as shipyards, foundries, and metal fabrication plants.
The Super F-II represents FUJI's most economical and efficient grinding solution. Unlike standard wheels, it is manufactured using advanced Japanese Hot Press Technology. This process ensures a superior fusion between the high-quality Aluminum Oxide abrasives and the phenolic resin bond, creating a wheel that is both aggressive and durable.
Many conventional grinding wheels on the market are "Cold Pressed," meaning they are cured in an oven after being pressed at room temperature. The FUJI Super F-II uses Hot Press Technology, where heat and pressure are applied simultaneously.
The Super F-II features a unique structure with engineered "micro-pores." These air pockets circulate air during rotation, effectively dissipating heat via convection. This prevents heat accumulation, making the wheel "friendly" to the workpiece and reducing the risk of "blue burn" or metallurgical damage to the steel.
The specialized resin bond is designed to release worn abrasive grains at the perfect moment. This self-sharpening action ensures the wheel efficiently removes material without glazing (becoming smooth and useless), maintaining a high cut-rate throughout its entire lifespan.
Safety is paramount. The F-II utilizes high-tensile BF (Bakelite Fiberglass) mesh reinforcement layers. These layers are woven into the wheel to prevent shattering even if the wheel is subjected to lateral stress or accidental impact, meeting strict industrial safety standards.
A recent 3-minute performance test conducted at a major Philippine shipyard compared our wheel against a leading European competitor. The results demonstrated clear and undeniable advantages in both speed and durability.
In industrial grinding, efficiency is measured by the G-Ratio (volume of metal removed divided by volume of wheel wear). A higher G-Ratio means you are paying less for every gram of metal removed.
| Metric (3-Min Test) | Competitor (Tyrolit) | FUJI Super F-Ⅱ | Advantage |
|---|---|---|---|
| Metal Removed (g) | 18g | 24g | +33% Faster |
| Wheel Wear (mm) | 2.5mm | 1.8mm | -28% Less Wear |
| Productivity Impact | Standard | High Output | Reduced Labor Costs |
| Operator Feedback | High Vibration | Smooth / Low Fatigue | Better Comfort |
Modern heavy industries often utilize High-Frequency (HF) Angle Grinders (operating at 180Hz-400Hz) to maintain high RPM under heavy load. The Super F-II is perfectly matched for HF tools. Its dense, hot-pressed structure resists the intense centrifugal forces and vibration of high-frequency equipment, ensuring safety and stability where other wheels might fail.
The Economic Choice: Available in sizes from 4-inch to 7-inch (with 6-7mm thickness), the 7-inch (180mm) variant is particularly recommended for maximum economy. It offers a larger surface area and longer life, reducing the frequency of wheel changes and maximizing the work done per dollar.
To maximize the life of your Super F-II wheel and ensure operator safety, follow these expert tips:
The FUJI Super F-Ⅱ is a strategic investment that delivers tangible ROI. Ideal for shipbuilding and heavy industries, this wheel accelerates project timelines and minimizes consumable expenses.
Experience the difference for yourself. Contact Us to arrange an on-site trial!
FUJI and Pio-Ship are committed to providing local industries with access to Japanese precision engineering. We offer technical support, safety training, and consistent supply.
PIO-SHIP SYSTEM, INC.
Contact: Ms. Rosel Cantomayor
Address: Unit 503 Adriatico Executive Centre, 1920 M. Adriatico St, Malate, Manila, 1004, Philippines
Tel: +63 02 8742 4560
Email: sales_ph@pio-ship.com
Facebook: Visit Pio-Ship Page
A: The standard Super F-II is optimized for Carbon Steel and general metal. For Stainless Steel (INOX), we recommend our specialized "Green Star" or "Super F-II WA" series, which are free of iron, sulfur, and chlorine contaminants to prevent rust.
A: The 100mm (4") wheel is rated for a maximum speed of 4,200 m/min (approx. 13,750RPM). Always ensure your grinder does not exceed this speed rating. Over-speeding is a major cause of wheel breakage.
A: Generally, resin-bonded wheels have a recommended shelf life of 3 years from the date of manufacture, provided they are stored correctly in a dry environment. Always check the metal ring for the expiration date.
About FUJI Grinding Wheel
FUJI Grinding Wheel Co., Ltd. is a leading Japanese manufacturer of high-performance abrasive products. Renowned for innovation, safety, and durability, FUJI products are trusted by industries worldwide.
