Safe, Fast, Durable & Affordable

FUJI Cut-Off Wheels/Discs
  •  Cut-off Wheels (Shirasagi) with grinder
  •  Cut-off Wheels (Shirasagi) 106*2.4 with grinder
  •  Cut-off Wheels (Shirasagi) 105*1mm
  •  Cut-off Wheels (Shirasagi) 106*2.4mm
  •  inner package of Cut-off Wheels (Shirasagi) 105*1
  • inner package of  Cut-off Wheels (Shirasagi) 106*2.4mm
  • Special depressed center Cut-off Wheels (Shirasagi)
  • Lable information of FUJI Abrasives wheel
  •  Cut-off Wheels (Shirasagi) with grinder
  •  Cut-off Wheels (Shirasagi) 106*2.4 with grinder
  •  Cut-off Wheels (Shirasagi) 105*1mm
  •  Cut-off Wheels (Shirasagi) 106*2.4mm
  •  inner package of Cut-off Wheels (Shirasagi) 105*1
  • inner package of  Cut-off Wheels (Shirasagi) 106*2.4mm
  • Special depressed center Cut-off Wheels (Shirasagi)
  • Lable information of FUJI Abrasives wheel

Flat Configuration Cut-off Discs (Shirasagi)

No.Shirasagi 1mm & Shirasagi

Key Features

  • Ultimate Precision: Engineered for perfect orthogonal (straight) cuts with high stability.
  • 1mm Ultra-Slim Profile: Significantly reduces cutting resistance and grinding time.
  • Clean Finishes: High workability with minimal heat (burn) and burr formation.
  • Specialized Application: Ideal for precision tasks like bolt root cutting.

Material Application

Optimized for Metal and Stainless Steel:

  • General Steel and ALC.
  • Stainless Steel (Thin plates, round bars, pipes).

Specifications

Shirasagi Cutting Wheel Specifications Table
  •  Cut-off Wheels (Shirasagi) with grinder
  •  Cut-off Wheels (Shirasagi) 106*2.4 with grinder
  •  Cut-off Wheels (Shirasagi) 105*1mm
  •  Cut-off Wheels (Shirasagi) 106*2.4mm
  •  inner package of Cut-off Wheels (Shirasagi) 105*1
  • inner package of  Cut-off Wheels (Shirasagi) 106*2.4mm
  • Special depressed center Cut-off Wheels (Shirasagi)
  • Lable information of FUJI Abrasives wheel
  • Description

  • Instruction for Use

  • Cautions



FUJI Shirasagi Flush Cutting Wheel Demonstration

Overview: The Specialist for Flush Cutting

The FUJI Shirasagi Cutting Wheel solves a common industrial problem: cutting protruding bolts and studs completely flat. Unlike standard flat discs where the grinder's locking nut prevents close contact, the Shirasagi features a unique Special Depressed Center.

This design allows the locking nut to sit inside the wheel's depression, enabling the abrasive surface to make full, flush contact with the workpiece. Ideal for orthogonal cutting, it delivers high workability with minimal burn and burr.

Key Advantages:

  • Bolt Root Cutting: Cuts bolts flush to the surface (zero clearance).
  • High Precision: Available in 1mm ultra-thin for speed or 2.4mm for durability.
  • Double Safety: Reinforced on both sides with high-strength fiberglass mesh.
  • Clean Finish: Minimizes heat and burrs, reducing post-cut grinding.

The "Flush Cut" Solution

🔧 Unique Depressed Center Standard discs force you to cut at an angle because the grinder nut sticks out. The Shirasagi's recessed hub hides the nut, allowing for a perfectly flat, 90-degree orthogonal cut right at the root of the bolt.
🛡️ Double Reinforcement Safety is critical when cutting closely to surfaces. We use a double-sided cross-fiber reinforcement system that enhances stability and prevents shattering under lateral stress.
Shirasagi Depressed Center Structure Diagram

Diagram: The depressed center allows the lock nut to sit flush, enabling root cutting.

Performance Comparison

Compared to standard discs, the Shirasagi series offers superior efficiency on SS400 Steel Shafts (12mm dia).

Metric FUJI Shirasagi Standard Disc Advantage
Cutting Time Fast (Low Resistance) Slow (High Friction) 30% Faster
Burr Formation Minimal Heavy Cleaner Finish
Flush Capability Yes (0mm) No (>3mm gap) Perfect Flush Cut
Performance Comparison Chart

Technical Specifications

Available in two variations to suit your specific needs: 1mm (Ultimate Speed) and 2.4mm (Ultimate Durability).

1. Shirasagi 1mm (Ultra-Thin Type)

Best for: Rapid cutting of thin metals, stainless steel sheets, and precise bolt trimming.

Shirasagi 1mm Cutting Disc
Dimensions (mm) Spec / Grade Max Speed Package
105 x 1.0 x 15* AZ60P BF 80 m/s 10 pcs / 200 carton

*Note: 15mm arbor hole can be modified to 16mm upon request for export markets.

2. Shirasagi 2.4mm (Heavy Duty Type)

Best for: General steel cutting, heavy bolt removal, and tasks requiring higher side-load resistance.

Shirasagi 2.4mm Cutting Disc
Dimensions (mm) Spec / Grade Max Speed Package
105 x 2.4 x 15* AZ36R BF 80 m/s 10 pcs / 200 carton

*Note: 15mm arbor hole can be modified to 16mm upon request for export markets.

Frequently Asked Questions (FAQ)

Q: Why do I need a specific wheel for cutting bolts?

A: Standard flat discs hit the surface with their lock nut before the wheel cuts flush, leaving a protruding stub. The Shirasagi's recessed center hides the nut, allowing you to cut the bolt completely flush with the surface.

Q: Can I use this on Stainless Steel?

A: Yes. The 1mm version (AZ60P) is particularly excellent for stainless steel as it cuts cool and prevents heat discoloration.

Q: What grinder does this fit?

A: It fits standard 4-inch (100mm/105mm) angle grinders. We offer standard 15mm bore holes, but we can customize to 16mm for international compatibility.

⚠️ Safety Notice

Always ensure the disc is properly seated. Even though Shirasagi is double-reinforced, always use a safety guard and appropriate PPE (gloves, eye protection) when performing flush cuts.

About FUJI Grinding Wheel

FUJI Grinding Wheel specializes in solving specific industrial challenges through Japanese engineering. The Shirasagi series is our answer to the demand for precision flush cutting.

Need to cut flush? Contact us today for a quote or browse our full Cut-Off Wheel Catalog.

Abrasive Wheel Selection & Technical Parameters Guide

Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.

Understanding Fuji Markings (e.g., WA 36 P BF)

  • Abrasive Type (WA/A/AZ): Determines the suitability for material hardness (e.g., WA for hardened steel, AZ for heavy-duty alloys).
  • Grit Size (16 - 120): Indicates the coarseness. Lower numbers for rapid removal; higher numbers for precision finishing.
  • Hardness Grade (L - S): Defines the bond strength. Correct selection prevents premature wheel wear or surface glazing.
  • Bonding Agent (BF): High-grade Resinoid bond reinforced for high-speed safety and impact resistance.

💡 Expert Selection Tip

For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.

Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.

Fuji Abrasive Technical Selection Chart

An instructional guide on the proper selection of abrasive wheels and Fuji parameters

Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.