Safe, Fast, Durable & Affordable

FUJI Cut-Off Wheels/Discs
  • FUJI 305mm high speed rotation cutting disc for engine cutter
  • high speed rotation cutting discs
  • packing carton for high speed rotation cutting discs
  • FUJI 305mm High-Speed Resin Cutting Disc: The Efficient and Precise Choice for Railway Track Maintenance
  •  Large Diameter (A Type) cutting discs for cut off railway track
  • label information of abrasive wheels
  • FUJI 305mm high speed rotation cutting disc for engine cutter
  • high speed rotation cutting discs
  • packing carton for high speed rotation cutting discs
  • FUJI 305mm High-Speed Resin Cutting Disc: The Efficient and Precise Choice for Railway Track Maintenance
  •  Large Diameter (A Type) cutting discs for cut off railway track
  • label information of abrasive wheels

Railway Track High Speed Cut-off Wheels 305mm

No. High Speed Rotation (A Type)

Key Features

  • Aggressive Cutting: Specifically designed for heavy-duty railway track applications.
  • High Productivity: Engineered to cut a wide range of track materials with speed and efficiency.
  • Safety First: Features a reinforced structure to ensure safety during high-speed rotation.
  • Precision Finish: Delivers neat cutting edges with no heat damage to the workpiece.


Target Applications

Suitable for maintenance and construction of:

  • Subway Systems
  • Light Rail & Trams
  • Traditional Railway Tracks

Technical Specifications

Specifications of Grinding Wheels for High Speed Rotation Engine Cutter
  • FUJI 305mm high speed rotation cutting disc for engine cutter
  • high speed rotation cutting discs
  • packing carton for high speed rotation cutting discs
  • FUJI 305mm High-Speed Resin Cutting Disc: The Efficient and Precise Choice for Railway Track Maintenance
  •  Large Diameter (A Type) cutting discs for cut off railway track
  • label information of abrasive wheels
  • Description

  • Instruction for Use

  • Cautions

Engineered for Railway Precision & High-Speed Cutting

The FUJI 305mm and 355mm High-Speed Resin Cutting Discs (Type A) are specialized abrasive tools engineered to meet the rigorous demands of railway track maintenance and heavy-duty metal fabrication. Built with a unique 4.5mm thickness and high wheel density, these discs are highly economical and exceptionally durable, designed to withstand the extreme stress of cutting hardened rail steel and other robust metal profiles.

Whether you are performing emergency track repairs with a gas engine cutter or scheduled steel fabrication, our optimized structural design ensures stability, safety, and rapid speed, making it the preferred choice for industrial professionals worldwide.

FUJI 305mm Railway Maintenance Cutting Disc in Action

The FUJI Advantage: 70+ Years of Manufacturing Synergy

With a legacy spanning over 70 years, FUJI GRINDING WHEEL stands as a unique pillar in Japanese industrial manufacturing. We are proud to be the only Japanese enterprise that independently manufactures both electric power tools and abrasive grinding wheels.

Because we engineer both the machine and the consumable, we possess an unmatched understanding of how to achieve the perfect synergy between the two. This deep expertise ensures that when you pair a FUJI cutting disc with our tools, you achieve the ultimate balance of labor-saving efficiency, superior cut quality, and extended equipment lifespan.

Perfect Pairing: FUJI Kosoku Metal Cutting Machines

While our 305mm and 355mm railway discs are fully compatible with standard gas-powered rail saws, they unlock their true potential when paired with FUJI Kosoku Metal Cutting Machines.

For cutting general steel materials, pipes, and structural profiles, integrating our 4.5mm thick resin discs with Kosoku high-speed cut-off machines guarantees an economical, lightning-fast, and highly durable cutting experience. This combination significantly reduces operator fatigue while maximizing daily throughput.

Why Choose FUJI for Track & Steel Maintenance?

🚀 High Cutting Efficiency Rapid cutting speeds minimize track occupancy time. Our advanced abrasive grain structure ensures aggressive cuts, helping teams finish jobs faster and keeping train networks on schedule.
⏳ Extended Service Life Featuring a robust 4.5mm thickness. This extra durability prolongs the service cycle, reducing the frequency of disc changes and substantially lowering tool consumption costs.
🛡️ Superior Cut Quality Delivers smooth, clean cuts that require minimal post-cut grinding. High-quality construction ensures precision, laying the perfect foundation for seamless rail welding and connections.
🔧 Heavy-Duty Bond The specialized "Type A" formulation is tuned for high-tensile steel, preventing wheel glazing and ensuring consistent, economical performance even under heavy downward pressure.

Technical Specifications

Designed for high-speed gas engine cutters and Kosoku electric cut-off saws. Please verify compatibility with your machine's RPM rating before operation.

Dimensions (mm) Thickness Arbor (Hole) Spec / Grade Max Speed Package Qty
305 mm (12") 4.5 mm 25.4 mm A24R BF 5,000 m/min 25 pcs
355 mm (14") 4.5 mm 25.4 / 22 mm A24R BF 5,000 m/min 25 pcs
FUJI Railway Cut Off Wheel Product Shot for Gas Engine Cutter
FUJI Railway Disc Packaging Box

Applications & Compatibility

The FUJI high-speed disc series offers broad applicability across various industrial scenarios:

Target Materials

Engineered to effortlessly cut through Standard Rail Steel, Cast Iron Pipe, Hardened Steel, and Stainless Steel components.

Equipment Compatibility

  • Gas/Petrol Engine Cutters: Fully compatible with high-speed rail saws equipped with rail clamps (e.g., Stihl, Husqvarna).
  • FUJI Kosoku Cut-Off Saws: Designed to integrate flawlessly with Kosoku metal cutting machines for general steel fabrication.
  • Portable Systems: Designed for both fixture-mounted and hand-held operations where safety regulations permit.

⚠️ Safety First

Railway and heavy steel cutting involves extreme speeds and heavy materials. Always wear full PPE (Personal Protective Equipment) including face shields, heavy-duty gloves, and hearing protection. Ensure the rail or steel profile is securely clamped before cutting to prevent disc binding or hazardous kickback.

Frequently Asked Questions (FAQ)

Can the FUJI 305/355mm railway disc cut other materials besides train tracks?
Yes. While specifically formulated for hardened rail steel, these discs perform exceptionally well on standard steel profiles, cast iron pipes, and stainless steel, especially when paired with FUJI Kosoku metal cutting machines.
Why is the 4.5mm thickness important?
The 4.5mm thickness adds essential lateral stability when operating at high speeds (up to 5,000 m/min). This prevents the disc from warping during aggressive cuts, ensures enhanced safety, and provides a much longer, economical service life compared to standard thinner discs.
What makes FUJI different from other abrasive brands?
FUJI is the only Japanese manufacturer with over 70 years of history producing both electric tools and grinding wheels. This dual-manufacturing capability allows us to optimize our cutting discs to work in perfect harmony with power tools, saving labor and increasing efficiency.

Need a different size or technical specification? Explore our comprehensive range of industrial abrasive solutions here: View All FUJI CUT OFF WHEELS.

Abrasive Wheel Selection & Technical Parameters Guide

Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.

Understanding Fuji Markings (e.g., WA 36 P BF)

  • Abrasive Type (WA/A/AZ): Determines the suitability for material hardness (e.g., WA for hardened steel, AZ for heavy-duty alloys).
  • Grit Size (16 - 120): Indicates the coarseness. Lower numbers for rapid removal; higher numbers for precision finishing.
  • Hardness Grade (L - S): Defines the bond strength. Correct selection prevents premature wheel wear or surface glazing.
  • Bonding Agent (BF): High-grade Resinoid bond reinforced for high-speed safety and impact resistance.

💡 Expert Selection Tip

For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.

Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.

Fuji Abrasive Technical Selection Chart

An instructional guide on the proper selection of abrasive wheels and Fuji parameters

Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.