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FUJI Cut-Off Wheels/Discs
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)with package
  • Cermet Tipped Saw (Tsubaki)inner package
  • Cutting performance with Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)with package
  • Cermet Tipped Saw (Tsubaki)inner package
  • Cutting performance with Cermet Tipped Saw (Tsubaki)

Cermet Tipped Saw (Tsubaki)

No.Tsubaki

Key Features: Tsubaki Series

  • Advanced Groove Design: Special groove processing on the base metal and cermet tips reduces friction and load.
  • Superior Finish: Improved chip evacuation ensures a beautiful, clean cut surface.
  • High Performance: Engineered to achieve both high durability and rapid cutting speeds.
  • Precision Stability: significantly improves cutting straightness and operational stability.
  • Silent Operation: Designed to provide a silent cutting effect, engineered for excellence.

Application & Specifications

Cermet Tipped Saw (Tsubaki) Dimensions Table
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)
  • Cermet Tipped Saw (Tsubaki)with package
  • Cermet Tipped Saw (Tsubaki)inner package
  • Cutting performance with Cermet Tipped Saw (Tsubaki)
  • Description

  • Instruction for Use

  • Cautions

Overview: The Next Evolution in Cermet Saws

Manufactured entirely in Japan under strict metallurgical quality controls, the FUJI Tsubaki Cermet Tipped Saw is a premium circular blade engineered for high-performance metal cutting. By combining advanced materials science with precision machining, Tsubaki blades deliver superior cutting efficiency and a staggering 30% greater durability compared to conventional models.

In modern hardware processing and metal fabrication, time is money. This blade is recognized as a must-have upgrade for all types of metal chop saws and dry cutters, designed to tackle various metal profiles with uncompromising accuracy.

FUJI Tsubaki Cermet Tipped Saw with Metal Cutter
⚙️ Cermet vs. Traditional Resinoid Cut-off Wheels
While standard abrasive resinoid cutting discs are common, they rely on friction to melt and tear through metal, resulting in slow cutting speeds, heavy dust, high heat, and significant burr formation.

The FUJI Tsubaki Cermet Blade utilizes a physical milling action. The super-hard ceramic-metal (Cermet) tips slice cleanly through steel profiles. This drastically increases cutting speed, leaves a cold-to-the-touch finish, and provides perfectly flat, burr-free edges that require zero secondary grinding.

Why Choose the Tsubaki Series? Core Technologies

🔧 Proprietary Groove Processing A unique, patented groove is milled into the base metal body and the cermet tips. This design drastically reduces the friction area between the blade body and the workpiece, significantly lowering heat generation and preventing blade warping under mechanical stress.
🔇 Silent Laser Slits Metal cutting is notoriously loud. The Tsubaki is equipped with precision "Laser Slits" injected with a specialized vibration-dampening resin. This absorbs resonant frequencies, providing a "Silent Effect" that protects operator hearing and ensures a highly stable cut.
🇯🇵 100% Japanese Manufacturing From the selection of the core steel plate to the brazing of the Cermet tips, every Tsubaki blade is manufactured in Japan. This ensures unparalleled consistency, tooth integrity, and strict adherence to JIS (Japanese Industrial Standards).
✨ Superior Surface Finish Optimized tooth geometry improves chip evacuation (the "brushing" effect). This prevents metal chips from clogging the gullets, delivering a clean, perfectly square cut surface that is ready for immediate welding or assembly.

Performance Comparison & Lifespan Data

When subjected to rigorous industrial testing, comparing the Tsubaki (180mm) against standard conventional Cermet products demonstrates a clear, measurable advantage in longevity and cut consistency.

Cutting Life Comparison Chart: Tsubaki vs Conventional

*Test Data: Internal experiments cutting Carbon Steel profiles using a Makita LC0700F Chop Saw. Results confirm a 30% extended lifespan.

Technical Specifications

The Tsubaki series is available in a wide range of diameters (from 110mm to 355mm) to perfectly fit leading chop saws, dry cutters, and stationary metal-cutting machinery (e.g., Makita, DeWalt, Evolution).

Model/Diameter (mm) Kerf Thickness (mm) Bore Size (mm) Teeth (T) Max Safe RPM
110TU 1.4 20 24 4,000
135TU 1.4 20 30 3,500
165TU 1.6 22 40 8,500
180TU 1.7 20 40 4,300
305TU (Standard Chop Saw) 2.2 25.4 (1") 56 1,600
355TU (Heavy-Duty Chop Saw) 2.4 25.4 (1") 64 1,600
Tsubaki Cermet Tooth Geometry Detail

Industrial Applications & Capabilities

The FUJI Tsubaki is the ultimate upgrade for hardware fabrication shops, construction sites, and pipefitters. It easily handles various metal profiles:

  • Structural Steel Profiles: Angle iron (L-beams), C-channels, I-beams, and thick deck plates.
  • Pipe & Tube Fabrication: Mild steel tubing, scaffolding pipes, wire ducts, and square hollow sections (SHS).
  • Construction & Roofing: Corrugated metal wallboards, aluminum sashes, struts, and threaded rebar.
💡 Pro Tip for Chop Saw Operators: The Tsubaki blade is engineered with a center of gravity concentrated on the outer periphery (near the tips). This centrifugal balance improves cutting straightness during rotation. To maximize this stability and prevent tooth chipping, ensure your workpiece is firmly clamped in the saw vise before initiating the cut. Never force the blade; let the Cermet tips do the work.

Frequently Asked Questions (FAQ)

Q: What makes the "Tsubaki" fundamentally different from standard Cermet blades?

A: The key difference is the patented "Groove Processing" on the blade body and tips, combined with 100% Japanese manufacturing precision. This design actively reduces friction heat and lateral stress—the primary causes of blade failure—resulting in a verifiable 30% longer operational life.

Q: Can I use the 305mm or 355mm blade on an abrasive drop saw?

A: Caution is required. Cermet tipped saws are designed for specific "Dry-Cut" Chop Saws with lower RPMs (typically max 1,500 - 1,700 RPM for 305/355mm sizes). Standard abrasive drop saws spin at much higher speeds (around 3,800 RPM). Using a Cermet blade on a high-speed abrasive saw is extremely dangerous and will instantly destroy the carbide tips. Always check your machine's No-Load RPM.

Q: Is this blade suitable for cutting Stainless Steel (INOX)?

A: While the Tsubaki can cut mild stainless profiles, for dedicated, high-volume stainless steel fabrication, we recommend blades with specific tooth geometries designed for INOX. Please check our specialized Cermet High-Speed Cutting Saw Blades series optimized for harder alloys.

About FUJI Grinding Wheel

FUJI Grinding Wheel combines over 70 years of Japanese metallurgical engineering with modern innovation. Our Tsubaki series represents our commitment to solving the most common cutting challenges in hardware processing—heat, noise, burrs, and rapid wear—delivering a highly cost-effective, premium solution for industrial operations worldwide.

Ready to dramatically improve your cutting efficiency? Contact the FUJI Technical Team today for a consultation, or explore our complete Cut-off Wheel Category for more specialized solutions.

Abrasive Wheel Selection & Technical Parameters Guide

Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.

Understanding Fuji Markings (e.g., WA 36 P BF)

  • Abrasive Type (WA/A/AZ): Determines the suitability for material hardness (e.g., WA for hardened steel, AZ for heavy-duty alloys).
  • Grit Size (16 - 120): Indicates the coarseness. Lower numbers for rapid removal; higher numbers for precision finishing.
  • Hardness Grade (L - S): Defines the bond strength. Correct selection prevents premature wheel wear or surface glazing.
  • Bonding Agent (BF): High-grade Resinoid bond reinforced for high-speed safety and impact resistance.

💡 Expert Selection Tip

For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.

Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.

Fuji Abrasive Technical Selection Chart

An instructional guide on the proper selection of abrasive wheels and Fuji parameters

Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.