High-Efficiency,Long-Lasting

FUJI Self-Sharpening Grinding Wheels
  • Flexible Grinding Wheel (Star Flex)with Grinder
  • Backside of Flexible Grinding Wheel  (Star Flex)with FUJI Grinder
  • Flexible Grinding Wheel  (Star Flex)
  • Backside of Flexible Grinding Wheel  (Star Flex)
  • Package of Flexible Grinding Wheel  (Star Flex)
  • one Packing box of Flexible Grinding Wheel  (Star Flex)
  • Label Information of FUJI Abrasives Wheels
  • Flexible Grinding Wheel (Star Flex)with Grinder
  • Backside of Flexible Grinding Wheel  (Star Flex)with FUJI Grinder
  • Flexible Grinding Wheel  (Star Flex)
  • Backside of Flexible Grinding Wheel  (Star Flex)
  • Package of Flexible Grinding Wheel  (Star Flex)
  • one Packing box of Flexible Grinding Wheel  (Star Flex)
  • Label Information of FUJI Abrasives Wheels

4 inch Flexible Metal Grinding Discs from Japan

No.Star Flex

Key Features: Star Flex

  • Superior Flexibility: Manufactured with a special process to ensure high flexibility and light workability.
  • High Grinding Ability: Special compounding delivers aggressive material removal.
  • Anti-Clog Design: Features a unique slit shape on the grinding surface that prevents clogging.
  • Low Vibration: Laborer-friendly design ensures smooth operation and reduced fatigue.

Material Application & Specifications

Model Star Flex
Target Materials General Steel, Cast Iron, Stainless Steel
Grit Availability #36 / #46 / #60 / #80 / #120
Max Speed 72 m/s (4,300 m/min)
Specs of Flexible Grinding Wheel (Star Flex)
  • Flexible Grinding Wheel (Star Flex)with Grinder
  • Backside of Flexible Grinding Wheel  (Star Flex)with FUJI Grinder
  • Flexible Grinding Wheel  (Star Flex)
  • Backside of Flexible Grinding Wheel  (Star Flex)
  • Package of Flexible Grinding Wheel  (Star Flex)
  • one Packing box of Flexible Grinding Wheel  (Star Flex)
  • Label Information of FUJI Abrasives Wheels
  • Description

  • Instruction for Use

  • Cautions

Overview: Innovation in Flexibility

The FUJI Star Flex Grinding Wheel is engineered for professionals who need precision without compromising on power. By combining a special manufacturing process with a unique surface design, Star Flex solves the common issues of clogging and overheating found in traditional flexible wheels.

Its core advantage lies in its flexibility and light workability, making it the ideal tool for curved surfaces, contouring, and finishing work on both ferrous and non-ferrous metals. Whether you are working on general steel, cast iron, or stainless steel, Star Flex ensures a smooth, vibration-free experience.

Grinding performance with FUJI Star Flex Grinding Wheel

Key Advantages

✅ High Flexibility Manufactured via a special process to provide superior flexibility, allowing the wheel to adapt to workpiece contours easily.
✅ Anti-Clogging Slit Design Features a new slit shape on the grinding surface. This innovative pattern ejects chips and debris, preventing clogging even on softer metals.
✅ High Grinding Ability Powered by special compounding, it maintains aggressive material removal rates despite its flexible nature.
✅ Low Vibration & Noise Laborer-friendly design absorbs shock, ensuring smooth operation and significantly reducing operator fatigue.
✅ Heat Dissipation The unique texture and airflow channels created by the slit design help keep the workpiece cool, preventing discoloration.
✅ Versatile Material Use One wheel for multiple materials: General Steel, Cast Iron, and Stainless Steel.

Technical Specifications

Ensure you choose the right specification for your project. The Star Flex is designed for standard angle grinders.

Model Dimensions (mm) Grit Availability Max Speed Target Materials
Star Flex 100 x 3 x 15 #36, #46, #60, #80, #120 72 m/s (4,300 m/min) Steel, Cast Iron, Stainless
Star Flex 125 x 3 x 22 #36, #46, #60, #80, #120 72 m/s (4,300 m/min) Steel, Cast Iron, Stainless

*Note: The 15mm bore diameter can be customized to 16mm for export markets upon request.

Grinding performance comparison: Star Flex vs Others
Specs of Flexible Grinding Wheel Star Flex

Performance vs. Standard Wheels

Why switch to Star Flex? Compared to standard depressed center wheels, Star Flex offers:

  • Better Finish: Leaves a smoother surface suitable for painting or further polishing.
  • Less Noise: The flexible structure dampens sound, creating a better working environment.
  • Cooler Grinding: The patterned surface acts as a cooling fan, reducing heat buildup by up to 30%.

About FUJI Grinding Wheel

Fuji Grinding Wheel is a leading manufacturer and supplier of industrial grinding solutions. With over 70 years of expertise, advanced manufacturing technology, and a commitment to excellence, we provide precision-engineered abrasive solutions for metalworking, construction, and automotive industries globally.

Fuji Grinding Wheel Production Factory

Frequently Asked Questions (FAQ)

Q1: What is the benefit of the "Slit Shape" on the surface?

The patterned slits allow air to flow between the wheel and the workpiece, which cools the grinding zone. They also provide a channel for debris to escape, preventing the wheel from clogging.

Q2: Can Star Flex be used on Stainless Steel?

Yes, it is excellent for stainless steel. The cool cutting action prevents "blue burn" (heat discoloration) often caused by rigid wheels.

Q3: How do I choose the right grit?

Use #36 or #46 for initial stock removal and weld grinding. Use #80 or #120 for blending, finishing, and preparing surfaces for painting.

Ready to experience smoother grinding? Contact FUJI Grinding Wheel today to request a sample or schedule a demonstration.

Abrasive Wheel Selection & Technical Parameters Guide

Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.

Understanding Fuji Markings (e.g., WA 36 P BF)

  • Abrasive Type (WA/A/AZ): Determines the suitability for material hardness (e.g., WA for hardened steel, AZ for heavy-duty alloys).
  • Grit Size (16 - 120): Indicates the coarseness. Lower numbers for rapid removal; higher numbers for precision finishing.
  • Hardness Grade (L - S): Defines the bond strength. Correct selection prevents premature wheel wear or surface glazing.
  • Bonding Agent (BF): High-grade Resinoid bond reinforced for high-speed safety and impact resistance.

💡 Expert Selection Tip

For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.

Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.

Fuji Abrasive Technical Selection Chart

An instructional guide on the proper selection of abrasive wheels and Fuji parameters

Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.