High-Efficiency,Long-Lasting

FUJI Self-Sharpening Grinding Wheels
  • Super Flex Grinding Wheel with 4" FUJI angle grinder
  • A worker is grinding oon a steel tube with Super Flex Wheels
  • Dia. 100mm Super Flex Grinding Discs
  • Package of FUJI Neo Flex Grinding Discs
  • Worker grinding metal with Fuji angle grinder, sparks flying in industrial workshop
  • Label information of FUJI Abrasives wheels
  • Super Flex Grinding Wheel with 4" FUJI angle grinder
  • A worker is grinding oon a steel tube with Super Flex Wheels
  • Dia. 100mm Super Flex Grinding Discs
  • Package of FUJI Neo Flex Grinding Discs
  • Worker grinding metal with Fuji angle grinder, sparks flying in industrial workshop
  • Label information of FUJI Abrasives wheels

4" Economical Flex Grinding Wheel for Steel & Cast (Super Flex)

No.Super Flex 100*3mm

Key Features: Super Flex

  • Cost-Effective Performance: Optimized for cost-sensitive projects without compromising on finish quality.
  • Smooth Grinding Action: High-grade aluminum oxide abrasives ensure a refreshing grinding experience with minimal operator fatigue.
  • Versatile Capability: Efficiently handles medium-duty grinding and blending tasks.
  • User Comfort: Low vibration and noise technology enhances workplace safety and comfort during operation.

Material Application & Specifications

Model Super Flex
Target Materials General Steel, Iron
Dimensions 100mm x 2mm x 15mm / 100mm x 3mm x 15mm
Available Grits #36 / #46 / #60 / #80 / #120 / #220
Max Speed 72 m/s (4,300 m/min)
Specs Table of 4 inch flexible grinding wheel FUJI Super Flex
  • Super Flex Grinding Wheel with 4" FUJI angle grinder
  • A worker is grinding oon a steel tube with Super Flex Wheels
  • Dia. 100mm Super Flex Grinding Discs
  • Package of FUJI Neo Flex Grinding Discs
  • Worker grinding metal with Fuji angle grinder, sparks flying in industrial workshop
  • Label information of FUJI Abrasives wheels
  • Description

  • Instruction for Use

  • Cautions

Overview: Precision & Comfort Combined

The 4" FUJI Super Flex Grinding Wheel is a budget-friendly, flexible abrasive solution designed for precision grinding and finishing. Engineered with high-grade aluminum oxide abrasives, this wheel balances cost-efficiency with exceptional performance.

Unlike rigid wheels, the Super Flex series offers a "softer touch," reducing vibration and noise while maintaining aggressive cutting power. It is ideal for metalworking, automotive bodywork, and industrial maintenance where finish quality and operator comfort are paramount.

Demo of Grinding work with Fuji Super Flex grinding wheels

Deep Dive: Flexible (2-3mm) vs. Standard (6-7mm) Wheels

Understanding the difference between Flexible Grinding Wheels (2-3mm) and Standard Wheels (6-7mm) is crucial for choosing the right tool for the job. Here is the breakdown:

🛠️ Standard Wheel (6-7mm)

Properties: Rigid, hard as stone, does not deform under pressure.

Pros: High material removal rate. Like a "bulldozer," it removes thick welds fast.

Cons: High vibration, high heat (risk of burning workpiece), rough finish.

Best Use: Heavy grinding, chamfering, rough casting cleanup.

✨ Fuji Super Flex (2-3mm)

Properties: Semi-flexible, bends slightly under pressure to absorb vibration.

Pros: Cool cutting (dissipates heat), smooth finish, low vibration (less fatigue).

Cons: Not for extremely aggressive heavy stock removal.

Best Use: Curved surfaces, Stainless Steel (prevents discoloration), weld blending, and surface prep.

When to Use Fuji Super Flex?

  • Curved Surfaces: When grinding pipes or tank interiors, its flexibility prevents gouging or flattening of rounded areas.
  • Heat Sensitive Materials: Ideal for Stainless Steel. The surface pattern helps dissipate heat, preventing the workpiece from turning blue/burning.
  • Fine Finishing: When you need a smooth transition from weld to base metal without leaving deep scratches that require extra polishing steps.
Worker grinding steel tube with Super Flex Wheels

Key Advantages

✅ Eco-Friendly & Sustainable Crafted with sustainable materials to minimize environmental impact while delivering long-lasting durability.
✅ Enhanced Grinding Efficiency Advanced abrasive technology ensures faster material removal and smoother finishes, boosting productivity without compromising quality.
✅ Low Vibration & Noise Engineered for operator comfort. Reduces workplace noise and vibrations for safer, more efficient operations during long shifts.
✅ Cost-Effective Performance Premium quality at an affordable price point, ensuring reliable results and long-term savings for your workshop.
✅ Versatile Application Suitable for general-purpose grinding on steel, iron, and other ferrous metals. Also performs well on aluminum.
✅ Flexible Structure Conforms to curved surfaces better than standard wheels, preventing gouging and ensuring an even finish.

Technical Specifications

The Super Flex series is designed for 100mm (4-inch) angle grinders.

Item Dimensions (mm) Abrasive Grit Size Max Speed
Super Flex 3mm 100 x 3 x 15 AWA (White Alumina) 36, 46 72 m/s
Super Flex 2mm 100 x 2 x 15 AWA (White Alumina) 60, 80, 100, 120 72 m/s

*Note: The 15mm bore diameter can be modified to 16mm for export markets upon request.

FUJI Super Flex Grinding Disc Dimensions

About FUJI Grinding Wheel

Fuji Grinding Wheel is a leading manufacturer with over 70 years of history in Japanese abrasive engineering. We specialize in high-performance solutions for shipbuilding, automotive, and heavy industries. Our mission is to enhance productivity while ensuring user safety.

Frequently Asked Questions (FAQ)

Q1: Is the Super Flex wheel durable enough for heavy grinding?

While it is reinforced with mesh fabric, it is designed for medium-duty tasks and finishing. For extremely fast heavy stock removal, we recommend our 6mm rigid wheels, but for precision finishing, the Super Flex is superior.

Q2: Can I use it on Aluminum?

Yes! While optimized for steel and iron, the unique grain structure of the Super Flex helps prevent clogging when working on aluminum.

Q3: How quiet is it?

Tests show it operates at around 85dB, which is about 30% quieter than standard grinding wheels, reducing ear fatigue.

Ready to transform your grinding operations? Contact FUJI Grinding Wheel today to request a sample or schedule a demonstration.

Abrasive Wheel Selection & Technical Parameters Guide

Choosing the correct abrasive wheel is critical for both operational efficiency and JIS-compliant safety. Fuji Grinding Wheels are engineered with precise technical markings to ensure the perfect match for your specific material and machine requirements.

Understanding Fuji Markings (e.g., WA 36 P BF)

  • Abrasive Type (WA/A/AZ): Determines the suitability for material hardness (e.g., WA for hardened steel, AZ for heavy-duty alloys).
  • Grit Size (16 - 120): Indicates the coarseness. Lower numbers for rapid removal; higher numbers for precision finishing.
  • Hardness Grade (L - S): Defines the bond strength. Correct selection prevents premature wheel wear or surface glazing.
  • Bonding Agent (BF): High-grade Resinoid bond reinforced for high-speed safety and impact resistance.

💡 Expert Selection Tip

For professional export markets, always verify the Peripheral Speed (m/s) compatibility. Fuji wheels are designed to exceed JIS Burst Speed factors, but operating at the recommended R.P.M. ensures the longest tool life and cleanest cut.

Note: Mismatched grit or hardness can lead to excessive heat buildup, affecting the workpiece's structural integrity.

Fuji Abrasive Technical Selection Chart

An instructional guide on the proper selection of abrasive wheels and Fuji parameters

Global Maintenance Standard: To maintain the high safety factor of Fuji wheels, avoid exposure to excessive humidity and chemical solvents during storage. Proper care preserves the resinoid bond's strength, crucial for high-load industrial applications.

FUJI Industrial Quality & Safety Protocols

Fuji products are manufactured following strict Japanese standard process requirements. Every wheel is engineered to meet or exceed JIS (Japanese Industrial Standards), such as JIS R 6242 and B 4051. Our core engineering logic prioritizes maximum operator protection by maintaining safety factors and burst speed capabilities that often surpass the highest industry benchmarks.

Standard RegionSafety Factor (Burst Multiplier)Safety Logic & Benchmark
FUJI (High Precision)> 2.0xEngineered to exceed JIS requirements for maximum reliability.
Japan (JIS R 6242)2.0xExtreme Safety: A wheel rated at 80m/s must withstand a 160m/s burst test.
Europe (EN 12413)$1.73xRisk Balanced: Provides high safety redundancy for most industrial apps.
USA (ANSI B7.1)1.5xEfficiency Focused: Relies on machine guarding and operational procedures.

⚠️ Essential Safety Cautions & Operational Integrity

  • 1. RPM Compliance: Never exceed the maximum R.P.M. specified on the wheel. Using the sides of the wheels for grinding is strictly prohibited, as it compromises the structural integrity of the abrasive bond.
  • 2. Mandatory Idling: Allow the tool to idle for one minute before beginning work. If a new wheel has been mounted, an idle run of three minutes is required to ensure dynamic stability.
  • 3. Workpiece Stability: All materials must be securely fastened. Improperly secured workpieces can lead to vibration, wheel binding, and unsafe kickback forces.
  • 4. Arbor Hole Integrity: Do not modify or enlarge the metal center of the arbor hole. A proper fit is critical; a mismatched arbor causes eccentric rotation and dangerous vibration levels.
  • 5. PPE Requirements: Industrial-grade face and eye protection are mandatory at all times. Ensure all protective gear meets local safety compliance standards.
  • 6. Guard Protection: Protection guards are designed to contain fragments in the unlikely event of a wheel failure. Never operate tools or machinery with guards removed.

Applications of Abrasives & Usage Notes

Abrasive Selection Guide

FUJI Abrasive Selection Table

Selection of grains (A, WA, AZ, etc.) based on material hardness and grinding precision.

Warning Symbol Interpretation

FUJI Usage Symbols and Cautions

Standardized safety icons for safe operation and protection guard usage.

Professional Export & Maintenance Insight

When deploying Fuji high-performance tools in overseas markets, ensure that the regional power grid frequency and voltage match the tool specifications. To maintain the superior burst speed safety of Fuji wheels, store abrasives in a dry, temperate environment. Humidity can degrade the resin bond, potentially lowering the wheel’s resistance to centrifugal forces.